A numerical analysis of powdered metal compaction processes for two-level flanged solid cylindrical components

J. Y. Lim, J. M. Seo, B. B. Hwang

Research output: Contribution to journalConference articlepeer-review

Abstract

A finite element method for the compaction process of metallic powder is introduced in the present work. Basic equations for the finite element formulation are summarized. A yield criterion, which is modified by describing asymmetric behavior of powder metal compacts, is introduced and applied to a certain class of powdered metal compaction processes. Two-level flanged solid cylindrical components are analyzed in three different compacting methods with three different compact geometries. The simulation results are summarized in terms of relative density distribution within compacts, pressure distributions along the die-wall interfaces, load-stroke relationships of each punch, average densities as functions of height and radius of the compact, respectively, and average densities of pin and head. For each compact from different compacting method, the best pressing method is chosen for uniform density distributions within the compact.

Original languageEnglish
Pages (from-to)3251-3254
Number of pages4
JournalMaterials Science Forum
Volume475-479
Issue numberIV
DOIs
StatePublished - 2005
EventPRICM 5: The Fifth Pacific Rim International Conference on Advanced Materials and Processing - Beijing, China
Duration: 2 Nov 20045 Nov 2004

Keywords

  • Asymmetric Behavior
  • Class III Parts
  • Compaction Process
  • Finite Element Method
  • Metal Powder
  • Two-Level Parts
  • Yield Criterion

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