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Locking of dendrites in potassium metal batteries: A potassiophilic 3D host discovered with machine learning screening

  • Jimin Park
  • , Min Gi Jeong
  • , Muhammad Hilmy Alfaruqi
  • , Muhamad Kurniawan
  • , Shizhao Xiong
  • , Shivam Kansara
  • , Hyerim Kim
  • , Hyeona Park
  • , Jaekook Kim
  • , Chan Woo Lee
  • , Hun Gi Jung
  • , Jang Yeon Hwang
  • Hanyang University
  • Pacific Northwest National Laboratory
  • Chonnam National University
  • Kunming University of Science and Technology
  • Korea Institute of Science and Technology
  • Sungkyunkwan University

Research output: Contribution to journalArticlepeer-review

Abstract

The metallic potassium (K) is a promising anode for high-energy K–batteries, offering a high theoretical capacity (687 mAh g−1) and low reduction potential (−2.9 V vs. standard hydrogen electrode), but its hostless nature promotes dendrite-driven failure. Here, we report a data-driven discovery and experimental validation of a potassiophilic CuO-covered 3D–Cu current collector (CuO@3D–Cu) that suppresses dendrite formation in potassium metal batteries. A screening workflow combining a crystal graph convolutional neural network and gradient-boosted decision trees to prioritize candidates, validated the top hit with density functional theory adsorption calculations (Eads = −4.317 eV on CuO), and COMSOL Multiphysics electrochemical-transport modeling quantified mesoscale ion-flux and current-density distributions. Models predict the 3D scaffold together with a potassiophilic surface homogenizes K+ flux and suppresses local current hotspots. Experimentally, CuO@3D–Cu exhibits no measurable nucleation overpotential versus ~50 mV for bare 3D–Cu, sustains symmetric cells cycling over 2000 h at a current density of 4 mA cm−2, and enable potassium–sulfur cells with an initial specific capacity 600 mAh g−1 and capacity retention of 68.8 % over 100 cycles. Combined modeling and experiments demonstrate that dendrite formation is governed by coupled, nonlinear electrochemical-transport instabilities: concentration-dependent reaction kinetics and local current-density amplification produce threshold behavior in nucleation and growth that is suppressed by the CuO@3D–Cu. The design combines (i) a conductive, porous 3D architecture for uniform current distribution and volumetric accommodation and (ii) a chemisorptive CuO surface to lower nucleation barriers, providing a practical route to stable, scalable K–metal anodes.

Original languageEnglish
Article number169977
JournalChemical Engineering Journal
Volume525
DOIs
StatePublished - 1 Dec 2025

Keywords

  • Cu host structure
  • CuO
  • K–metal
  • Machine learning
  • Potassiophilic

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