Abstract
The metallic potassium (K) is a promising anode for high-energy K–batteries, offering a high theoretical capacity (687 mAh g−1) and low reduction potential (−2.9 V vs. standard hydrogen electrode), but its hostless nature promotes dendrite-driven failure. Here, we report a data-driven discovery and experimental validation of a potassiophilic CuO-covered 3D–Cu current collector (CuO@3D–Cu) that suppresses dendrite formation in potassium metal batteries. A screening workflow combining a crystal graph convolutional neural network and gradient-boosted decision trees to prioritize candidates, validated the top hit with density functional theory adsorption calculations (Eads = −4.317 eV on CuO), and COMSOL Multiphysics electrochemical-transport modeling quantified mesoscale ion-flux and current-density distributions. Models predict the 3D scaffold together with a potassiophilic surface homogenizes K+ flux and suppresses local current hotspots. Experimentally, CuO@3D–Cu exhibits no measurable nucleation overpotential versus ~50 mV for bare 3D–Cu, sustains symmetric cells cycling over 2000 h at a current density of 4 mA cm−2, and enable potassium–sulfur cells with an initial specific capacity 600 mAh g−1 and capacity retention of 68.8 % over 100 cycles. Combined modeling and experiments demonstrate that dendrite formation is governed by coupled, nonlinear electrochemical-transport instabilities: concentration-dependent reaction kinetics and local current-density amplification produce threshold behavior in nucleation and growth that is suppressed by the CuO@3D–Cu. The design combines (i) a conductive, porous 3D architecture for uniform current distribution and volumetric accommodation and (ii) a chemisorptive CuO surface to lower nucleation barriers, providing a practical route to stable, scalable K–metal anodes.
| Original language | English |
|---|---|
| Article number | 169977 |
| Journal | Chemical Engineering Journal |
| Volume | 525 |
| DOIs | |
| State | Published - 1 Dec 2025 |
Keywords
- Cu host structure
- CuO
- K–metal
- Machine learning
- Potassiophilic
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